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Continuity Bonds / Rail Signal Bonds and TLJB Bonds

What is Continuity Bonds / Rail Signal Bonds and TLJB Bonds ?

1. Continuity Bond - this is a wire connected to 2 consecutive tracks to maintain electrical continuity. The welding is done on the rail head (top of the rail track, below 1/2 round on which the wheels roll). A set of two moulds are used to achieve the joints (LH - Left Hand & RH - Right Hand). The wire size and length are fixed as mentioned in the enquiry. The wire is Copper and its capped at both ends (by a hammer head die).
Normal Cable Size  - 10sqmm – 4.05 mm dia

 

2. TLJB - this is a connection from rail web (centre of rail track)/ earth pipe to TLJB (equipment) terminal. Here again

 LH & RH moulds are used. The wire sizes can be different. It is also known asTrack Lead Joint Bond / Track Lead Junction Box

Normal Cable Size is- 35sqmm – 8mm Dia

Both tasks are simple to perform provided you can source the continuity bond wires
(1). Weld metal required will be 25g for 3/16 dia cable size.
JOINT BOND KITS
A kit comes with the following items:
• 100 Bonds
• 200 Shots
• 2 replacement Molds (Right & Left)
. Flint ignitior
A Hammer Die


HAMMER DIES
Bonds can be made in the field using supplied copper alloy signal cable, or your own cable, a copper sleeve, and a hammer die. 

TLJB MOULDS: used to make jumper, switch, bootleg or signal bonds to the web of the rail.

Picture shows 


We have started manufacturing top quality Rail Signal Bond, which is also known as Rail Head Bond, Rail Continuity Bond, Rail Web Bonds, etc. ThisContinuity Bonds are Manufactured from superior quality Metal. The Rail Continuity Bonds -  Signal Bonds offered by us are used for continuity of rails for Track Circuit Applications, which are used in Exothermic or Thermite Welding. We are able to provide 3/16” or 5/16” Bond Strand or customized Bond Strand as per the specifications of the clients.

 

These Rail Continuity Bonds / TLJB Bonds have flexible multi-strand conductor made of Iron-Zinc Alloy, Cadmium Bronze or Copper Alloy made in Rope Lay Construction. The breaking strength of our Bonds is minimum 540kg.

These Rail Continuity Bonds / TLJB Bonds are widely known for their excellent performance, durability and resistance against diverse conditions properties. We are also Manufacturing Continuity Bonds used in Pin Brazing. Their increasing demand in Global Market has made us a proficient name among the counted Rail Signal Bond Exporters from India.

 

Technical Specifications :

Diameter : 3/16"

Length : 6.5" and 7.5"

 

Features :

Easily Installation

No Power Source Required

High Tensile Strength

Exceptional electrical conductivity

Resistant to Corrosion

Provide protection against Broken Rail

Usable on Old / Worn / New Rail

Provide maximum protection against physical damage to Rail

rail-continuity-bond-Exothermic-weld
  • Cable to Cable Connection Cable to Cable Connection
  • Cable to Rod Connection Cable to Ground Rod Connection
  • Cable to Tape OR Strip Connection Cable to Lug or Tape Connection
  • Copper Cable to Steel Connection Cable to Steel Connection
  • Steel to Tape OR Strip Connection Steel to Lug or Tape Connection
  • Earth Rod to Steel Connection Steel to Rod or Stud Connection
  • Earth Rod to Earth Rod Connection Ground Rod to Ground Rod Connection
  • Strip to Earth Rod Connection Ground Rod to Tape Connection
  • Copper Tape to Copper Tape Connection Copper Tape to Copper Strip Connection
  • ReBar to ReBar Connection Rebar To Rebar Connection
  • Copper Electrode Connection With Copper Strip
  • Rail Signal Bonds and TLJB Bonds

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    Exothermic Weld Manufacturer and Supplier - Amiable Impex Mumbai.


    Please visit our Other Websites for Exothermic Weld Materials:


  • www.exothermic-welding.com
  • www.exothermicwelding.in
  • www.exothermicweldpowder.com
  • www.exothermicweld.in
  • Please visit our Website www.amiableimpex.com to explore our other products range that we Manufactures or Deals into.

    Please visit our Other Website www.tinnedcopperbraid.com for Copper Braids and Copper Laminated Connectors as we are also the manufacturer for Copper Braids and Copper Flexible Connectors

    Please also visit www.splitboltconnector.com as we also manufactures Split Bolt Connectors / Line Taps in India:

    We sell to almost more than 30 countries in the world including India.

    Amiable Impex sells in India at Ahmedabad, Pune, Delhi, Mumbai, Bangalore, Chennai, Kolkata, Surat, Pune, Lucknow, Kanpur, Nagpur, Indore, Bhopal, Vadodara(Baroda).

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